Tecnología de microondas, RF y CC.
Tecnología de microondas, RF y CC.
El procesado por radio frecuencia (RF) es una tecnología basada en el calentamiento dieléctrico, donde el producto se calienta volumétricamente y no de fuera hacia adentro como en los tratamientos tradicionales. Esta tecnología tiene un elevado potencial en otros procesos como: en la conservación de fruta y verdura, desparasitación de insectos en cereales, pasteurización de productos lácteos y otras bebidas como los zumos, cocción de salchichas y deshidratación de productos después del su horneado, como por ejemplo galletas..
El calentamiento por microondas y radiofrecuencia son tecnologías de procesamiento térmico basadas en la disipación de energía electromagnética dentro del producto objetivo. Estas tecnologías tienen unas propiedades únicas e inigualables a la hora de calentar y secar.
We respond to your demands quickly and competitively, we adapt to your projects, we provide you with specialized machinery for your industry. Above all of this, we stick to top-notch production quality.
Our team of engineers make a combined effort to maintain and constantly improve the highest quality and provide the greatest satisfaction to our customers. Microwave and radio frequency heating are thermal processing technologies based on the dissipation of electromagnetic energy within the target product. These technologies have unique and unmatched properties when it comes to heating and drying.
Contamos con el respaldo de la empresa Odyssey Technical Solutions mundialmente reconocida en la reparación de equipos de radiofrecuencia, microondas y CC en la industria. Este acuerdo ofrece una excelente oportunidad para que Odyssey trabaje con otro líder mundial”
Reparación de equipo de microondas, RF, CC en México
Ventajas del uso de tecnología de microondas y radio frecuencia:
- Calefacción homogénea:Microwaves and radio frequency heat the entire mass of the product directly and homogeneously, which is called “volumetric heating.”
Thanks to these properties, RF and microwave technology offers fast and reproducible results when used within industrial drying or food processing systems.
- Fast and even heating:
Microwaves and radio frequency have the ability to heat thanks to the dielectric loss properties of materials. This phenomenon is due to the vibration and rotation of the polarized molecules inside the material, induced by the rapid reversal of the polarity of the electromagnetic field (one million times per second).
Heat generation is almost instantaneous and allows a perfectly controlled process thanks to rapid and uniform heating. Additionally, almost all of the energy is transferred to the treated product, dramatically reducing energy losses.
- PSelective propertiesThanks to the polar properties of water, microwaves and radio frequency can heat wet materials very quickly. Specifically, they have the ability to evaporate water quickly and selectively from many materials. This is because water molecules are highly polarized, more so than most substrates on which they are typically found.
This property is used in many fields, including the food industry and industrial heating in fact, anywhere where drying is involved.
- Correct frequencyOther frequencies are used in certain countries, depending on local regulations. Each of these frequencies has specific properties, such as different penetration depths.
Depending on your application, Grupo Acyc will always select the most appropriate frequency to optimize the effects you are looking for.
- Safe technology:Although microwave technology only has a thermal effect, the high power used requires certain precautions. Therefore, all our equipment is equipped with redundant sensors and interlocks, as well as a microwave leak detector, which will immediately cut off the power if necessary.
Good conductive materials, such as metal, are usually not passed through or heated by microwaves and radio frequencies, since they do not have sufficiently large dielectric losses. For this reason, most microwave equipment is made of stainless steel, which perfectly blocks radiation, while offering excellent durability and cleanliness.
- Unión de procesos: Nuestras tecnologías avanzadas pueden combinarse con otras más tradicionales, como el aire caliente, el vapor, los infrarrojos, etc para sacar el máximo provecho de la combinación. Por ejemplo, puede cocinar un postre de forma rápida y uniforme con microondas, y lograr el dorado final en la superficie con infrarrojos.
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Reduced production times in pasteurization, heating, cooking and thawing of a wide variety of products:
Representa una gran oportunidad para aquellas compañías del sector alimentario que quieran no tan solo elaborar productos innovadores, sino automatizar su proceso y reducir el coste energético.En el caso particular de la pasteurización de platos preparados por microondas, por ejemplo, aplicando dicho proceso a una bolsa de verduras es posible alcanzar valores de temperatura con capacidad de pasteurización deseada mucho más rápidamente que con un proceso térmico convencional en autoclave, incluso logrando más de un factor doble de pasteurización en una cuarta parte del tiempo de proceso. De forma análoga, un equipo continuo industrial de microondas puede obtener el valor de pasteurización requerido para un plato preparado en tan solo 15 minutos, mientras que se necesitan cerca de 105 minutos de tratamiento mediante un proceso térmico.
Main applications:
- Defrosting and tempering meats, fish and foods in general.
- Thermal stabilization and bacterial inactivation (pasteurization or sterilization) of packaged foods (fresh pasta, baked goods) and liquid products (fruit products, liquid eggs, etc.)
- Fried without oil.
- Industrial bakeries.
- Drying in ice cream/pastry shop.
- Toasted nuts.
- Pasteurization and disinfection.
- Drying of textile fibres, yarns and fabrics after dyeing or other wet treatments.
- Drying of leather and technical textiles (glass fibers, polymer foams).
- Conditioning drying and gluing of wooden materials (laminate, profiles, parquet, cork, MDF, etc.) and paper substrates (paper, corrugated cardboard, cardboard tubes, etc.)
- Partial dehumidification before firing or sintering of ceramics and refractory materials (sanitary appliances, pottery, catalytic supports, etc.)
- Preheating of thermosetting powders and welding of thermoplastics.
- Drying of foundry sand, molds, etc.
We offer the best solutions in the industry now throughout Latin America.
The radiofrequency drying method and thermal treatment, thanks to its endogenous, selective and controlled heating mechanism, allows numerous benefits to be obtained both from a technological, operational and economic point of view, as well as considerably reducing thermal treatment times, improving the productivity and competitiveness of companies.